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Harley-Davidson is paying more to build bikes and charging less for them

Harley-Davidson is paying more to build bikes and charging less for them

Photo: Boris Hamer

Harley-Davidson just posted a quarter that told two stories at once: profit down sharply, sales outlook up. The Milwaukee company earned $80 million in the second quarter, compared with $108 million in the same period last year, a drop of about 26%. Revenue fell 6% to $1.23 billion. And yet Harley raised its forecast for full-year bike sales, now expecting to move between 133,500 and 138,500 units globally, up from its previous target.

The gap between those two facts is the whole story.

What's squeezing the margins

Harley is paying more for raw materials, absorbing some unfavorable currency moves as it sells internationally, and deliberately shifting toward cheaper bikes. That combination hit its gross margin, the share of revenue left after the basic cost of making something, dropping it from 28.6% to 27.5% in one year. Each percentage point matters at this scale. The company isn't in crisis, but it is being compressed from multiple directions at once.

The raw material pressure is the part Harley can't fully control. Steel, aluminum, and other inputs have been volatile across the manufacturing sector, and Harley, which builds most of its bikes in the United States, carries those costs directly rather than offshoring them.

The cheaper bike gamble

The part Harley is choosing is the shift downmarket. Under new CEO Artie Starrs, the company's "Back to the Bricks" turnaround plan is steering away from the heavy, expensive touring bikes that defined Harley for decades and toward lighter models with smaller engines. The entry price to own a new Harley now sits around $10,000, a significant step down from the premium touring segment where a flagship model can run $25,000 or more.

The logic is straightforward. Harley's core customer base has aged, and the brand hasn't reliably converted younger riders. Smaller, more affordable bikes lower the barrier. If a 28-year-old can get into a Harley for the cost of a used car rather than a new one, the pitch becomes easier.

The risk is just as clear. Cheaper bikes mean thinner revenue per unit, which means Harley needs volume to compensate. That's why the raised sales forecast matters. The company is essentially saying: we're making less per bike, but we expect to sell more of them, and we believe the math works out.

Whether it does depends on demand holding. Harley is banking on "stronger retail demand," according to its own guidance, but consumer spending on discretionary purchases like motorcycles is sensitive to interest rates, gas prices, and general economic confidence. A bike at $10,000 still requires financing for most buyers, and financing is still expensive.

The bigger pattern

Harley's situation reflects a tension running through a lot of American manufacturing right now. Input costs are up, currency markets are unpredictable, and the customer base for premium products is under pressure. The traditional response, raising prices, is harder when you're simultaneously trying to attract a younger, less wealthy demographic.

The "Back to the Bricks" name is doing real work here. It signals that Harley knows its brand is its main asset, more than any particular product line. Iconic older models brought back, smaller engines, lower prices: the bet is that the logo still carries enough cultural weight to pull in a new generation if the financial friction is low enough.

Shares fell about 1% in premarket trading after the results. That's a mild reaction, which suggests investors read the raised forecast as roughly offsetting the profit miss. The next test is whether actual unit sales, not projections, confirm that younger buyers are showing up.